Description:The ultrasonic washing machine 88L is a industrial ultrasonic cleaner. It is with 1200w ultrasonic power and with 3000w heater power. The high power of the ultrasonic washing machine can ensure good cleaning oil removal the dust and oil from the metal, machinery, nozzle, injector, car parts, electronics parts, mother board etc parts. The ultrasonic washing machine is by hand welding tank, is available for tank customization. The ultrasonic washing tank is by stainless steel304 for material, with thickness at2.0mm, ensuring tank is more durable . Picture:
Technical data:
| Name |
ultrasonic washing machine |
Item code |
BSB-IS24A |
| Capacity |
88liters |
Tank material |
stainless steel304 |
| Ultrasonic power |
1200w |
Tank thickness |
sus304 at 2.0mm |
| Heater power |
3000w (4500w available) |
Transducer quantity |
24pcs |
| Frequency |
25kHz/28kHz/40kHz |
Transducer type |
60w/pc |
| Heater temperature |
Room temperature - 99℃ adjustable |
Basket |
sus304 basket |
| Timer |
1-99 hours adjustable |
Lid |
with lid |
| Frequency |
25kHz/28kHz/40kHz |
Function |
to clean and remove oil,dust,and rust |
| Tank size |
550*400*400mm (tank customization available) |
Heater temperature |
Room temperature-99℃ |
What products choose ultrasonic washing machine:
The 88L ultrasonic cleaner is popular for cleaning variety of the items:
- electronic parts, mother board, circuit board, pcb.
- Aerospace parts : Engine turbine blades,Spool valves for hydraulic, avionics Connectors
- Semiconductor : quartz boat rack,Silicon Cartridge,PVD Fixture
- Optic lens : aspherical lens matrix, Infrared Filter Substrate
- Machinery : gear , motor, metal parts, machinery parts,
- metal parts: metal, metalic, motorcycle parts,
- molding : Injection molding ,plastic mold.
- Other parts: generator,bearing, gear,nozzle, injector.
To use ultrasonic washing machine to wash electronic parts, there are many advanatges:
1. Ultrasonic cleaning wash mini size dirty and particle;
2.Ultrasonic cleaning cut down machinery damage ratio ;
3. Ensure higher ionzied cleanliness;
4.Ultrasonic cleaning ensure higher green cleaning .
How to use ultrasonic cleaner to wash electronic parts?
1. Preprocessing analysis: what dirty you want to clean ?
(soldering flux, oil , metalic powder, BGA/CSP or QFN,circuit board).
2. Cleaning solution and deviced required:
PCB cleaning: 40±2kHz ultrasonic + Neutral water-based solution + corrosion inhibitor to clean 8 mimutes at 45℃.
3. Cleaning process.
4. Cleaning steps
5. Drying steps.
Ten Prevention and contraindications for using ultrasonic cleaning
1. Do not use 28kHz ultrasonic frequency.
2.Do not use corrosive solvent : sulfur-containing solvents for PCBA cleaning .
3. Incase thermal shock failure
4. Incase electrostatic breakdown.
5. Incase water retention
Advantages for ultrasonic cleaner to wash injector:
- Ultra-micro pore cleaning: clean Ø0.1mm pore 100%, conventional clean pore at 68% and chemical cleaning is by 89%; ultrasonic cleaning with higher ratio cleaning effect.
- Carbon residue by ultrasonic cleaning ≤0.05，while high pressurec cleaning is 0.83;and chemical cleaning only 0.41 ; The ultrasonic clean increase 88% of carbon cleaning.
- Cleaning time comparison；ultrasonic cleaning 8 min., and conventional cleaning takes 40 min., by ultrasonic washer cut 80% of cleaning time.
- Cleaning cost comparison: clean 1000pcs, ultrasonic cleaning cost USD742; while conventional cleaning cost USD4428; ultrasonic cleaning cut 80% of cleaning cost.
- Reduced carbon smoke emissions for injector : ultrasonic cleaning reduction increase 57%, compare to conventional cleaning.
Ultrasonic cleaning injector steps :
- Pre-solution: Power failure disassembly;
- Physical Disintegration Loss Prevention Program:
- Piezoelectric nozzle: placed in -18℃ freezer for 10min → Piezoelectric ceramics decoupled from the difference in thermal expansion coefficient of the valve body.
- Carbon Diagnostic Classification.
- Precision adjustment of cleaning equipment.
- Seven-step cleaning process.
