Description:The multi tank ultrasonic cleaner is three tank ultrasonic cleaning machine ,with ultrasonic cleaning +spraying and drying function. The multi tank ultrasonic machine is with 1500w ultrasonic power and 3000w heater power. The three tanks ultrasonic cleaning machine is suiatble electronics parts, mother board, pcb , metal, machinery parts workshop to clean dust and oil or other dirty. Our three tanks ultrasonic cleaning machine is all by odm customization.
The tank is available for customization, and spraying or heater function is also available for changing . All our ultrasonic cleaning machine is use hand welding tank ensure durable for tank; and making long life of the tank. Picture:
Technical data:
| Name |
multi tanks ultrasonic cleaner |
Item code |
BSB-IT36B |
| Tank 1 |
Ultrasonic cleaning tank
|
| Capacity |
195 liters x 3 |
Functional |
ultrasonic cleaning +filtering |
| Ultrasonic power |
2400w |
Tank material |
sus304 at 2.0mm |
| Heater power |
4500w |
Transducer quantity |
36pcs |
| Frequency |
25kHz/28kHz/40kHz |
Transducer type |
60w/pc |
| Heater temperature |
Room temperature - 99℃ adjustable |
Filter system |
storage tank+pump+filtering core |
| Timer |
1-99 hours adjustable |
Heater temperature |
Room temperature to 99 ℃ |
| Frequency |
25kHz/28kHz/40kHz |
Basket |
sus304 stainless steel |
| Tank 1 size |
750*650*500mm (tank customization available) |
Castor and Lid |
With castor and lid |
| Tank 2 |
Spraying tank
|
| Tank 2 size |
750*650*500mm |
Basket |
304 basket |
| Tank 3 |
Drying tank
|
| Tank size |
750*650*500mm |
Heater power |
4500w |
Blower
power |
275w |
Basket |
304 basket |
What products choose multi tanks ultrasonic cleaning machine to wash?
The multi tanks ultrasonic cleaning system is a automatical ultrasonic cleaning production line, so it is very popular for workshop to clean variety of parts:
- Electronic parts, phone parts, computer parts, controller parts,
- Optic lens : aspherical lens matrix, Infrared Filter Substrate
- Machinery : gear, motor,blade, marine parts
- metal parts: metal, metalic, motorcycle parts,
- molding : Injection molding ,plastic mold.
- Other parts: PCB, mother boards.ect.
- Car parts,engine block parts, dpf parts, braking parts
- Other machinery :motorcycle parts, bicycle parts.
Step to use ultrasonic cleaning system to clean pcb/mother board :
1. Ultrasonic cleaning tank: (40kHz/60℃/5min ) to clean solder paste/flux from mother board.
2.Spraying washing tank: (55℃ deionized water/0.1MPa pressure), to clean μm particle residue.
3. Dryer tank: (65℃/15m³/min circulating air) dry the mother boards with zero watermarks and anti-oxidation.
Advantages to use ultrasonic cleaning system to clean mother board/pcb:
1.Increase cleaning effect:
Ion contamination control: single tank cleaning effect is 5.81μg/cm² while three tanks cleaning system cleaning effect is 0.02μg/cm² , contamication decrease 99.6% .
2. Highly increase cleaning efficiency：
- By single tank takes 25 minutes for whole processes, it only takes 8 minutes by three tanks cleaning system.
- The drying speed: By single tank takes 2 hours to dry, three tanks system clean 15 minutes.
- By single tank, every day clean 80pcs, by three tanks system clean 250pcs per day.
3. Zero Damage Guarantee:- Spraying wash: use flexible water flow replace alternative to steel brush , to avoise avoid 0201 resistance off.
- Ion wind to eliminate static electricity (voltage <**5V**, ESD sensitive parts safety).
- Temperature control + air flow to prevent BGA soldering ball micro-cracking(ΔT <3℃/sec.
4. Save cleaning cost :
4.1. Waste liquid volume decrease 82% :
spraying tank with recycle filter and purification system, only use water <3L/batch.
4.2. Power consumption :
Single tank machine power consume: usd0.08/piece, while three-tanks cleaning system only cost usd 0.027/piece, cut 66% consumption.
4.3. Decrease PCB failure rate:
By single tank, the pcb failure ratio is 8.3% ,and by three tanks system, the failure ratio at 0.05%.
5. Full compliance coverage:
1.Meets Military Standard MIL-STD-2000A Cleanliness (Ion Residue <1.56μg/cm²).
2. The drying tank meets the J-STD-033B standard for storage of moisture-sensitive devices.
Notes to choose cleaning solvent for pcb cleaning:
- ultrasonic tank washing: choose water-based environmental cleaning solvent (PH 6.5-7.5) .
- spraying tank: deionized water conductivity ≤ 1μS/cm .
- drying tank: Regularly replace the HEPA filter cartridge(＜0.3μm particles filtered by 99.97%) .
- To clean heterotype parts, can choose rotatable shower frame/basket (rotation ± 15 ° adjustment) to protect parts all directions cleaned well.
