Description:This large ultrasonic washing system is a three tanks ultrasonic equipment.
This cleaning system is with ultrasonic washing + spraying and drying function. The multi tank ultrasonic washing system is with 1200w ultrasonic power and 3000w heater power. The three tanks ultrasonic washing system is suiatble electronics parts, mother board, pcb , metal, machinery parts workshop to clean dust and oil or other dirty. Our three tanks ultrasonic cleaning machine is all by odm customization.
The ultrasonic washing system is available for customization, and spraying or heater function is also available for changing . All our ultrasonic cleaner equipment is use hand welding tank ensure durable for tank; and making long life of the tank. Picture:
Technical data:
| Name |
Large ultrasonic washing system 88L |
Item code |
BSB-IT36B |
| Tank 1 |
Ultrasonic washing system
|
| Capacity |
88liters x 3 |
Functional |
ultrasonic cleaning +filtering |
| Ultrasonic power |
1200w |
Tank material |
sus304 at 2.0mm |
| Heater power |
3000w (4500w available) |
Transducer quantity |
36pcs |
| Frequency |
25kHz/28kHz/40kHz |
Transducer type |
60w/pc |
| Heater temperature |
Room temperature - 99℃ adjustable |
Filter system |
storage tank+pump+filtering core |
| Timer |
1-99 hours adjustable |
Heater temperature |
Room temperature to 99 ℃ |
| Frequency |
25kHz/28kHz/40kHz |
Basket |
sus304 stainless steel |
| Tank 1 size |
550*400*400mm (tank customization available) |
Castor and Lid |
With castor and lid |
| Tank 2 |
Spraying tank
|
| Tank 2 size |
550*400*400mm |
Basket |
304 basket |
| Tank 3 |
Drying tank
|
| Tank size |
550*400*400mm |
Heater power |
3000w |
| Blower power |
200w |
Basket |
304 basket |
What benefits for choosing ultrasonic system to wash pcb?
Monthly production capacity:
220,000pcs PCB, return repair&maintenace save 3.8million per year,electricty power consumption save 8 times (Ultrasonic cost 0.17kWh /piece, labor cost 1.53kWh/piece).
Application for ultrasonic cleaning system:
There are many parts in workshop use multi tanks ultrasonic cleaner to clean:
- car parts: new energy vehicle battery case,injector parts
- Electronic parts, phone parts, computer parts, controller parts,
- Optic lens : aspherical lens matrix, Infrared Filter Substrate
- Machinery : motorcycle parts, bicycle parts,
- metal parts: metal, metalic, motorcycle parts,
- molding : Injection molding ,plastic mold.
- Other parts: PCB, mother boards.ect.
To use multi tanks ultrasonic cleaning equipment to clean your parts, it is not only save your cleaning time, but also save the cost, and cut down the waste water cost . The multi tanks ultrasonic cleaner is a ultrasonic cleaning production line. It will save 87% your cleaning time and save 85% for the cleaning cost, increasing 80% of your production capability.
ultrasonic cleaning nozzle injector compare Conventional cleaning:
- Ultra-micro pore cleaning: clean Ø0.1mm pore 100%, conventional clean pore at 68% and chemical cleaning is by 89%; ultrasonic cleaning with higher ratio cleaning effect.
- Carbon residue by ultrasonic cleaning ≤0.05，while high pressurec cleaning is 0.83;and chemical cleaning only 0.41 ; The ultrasonic clean increase 88% of carbon cleaning.
- Cleaning time comparison；ultrasonic cleaning 8 min., and conventional cleaning takes 40 min., by ultrasonic washer cut 80% of cleaning time.
- Cleaning cost comparison: clean 1000pcs, ultrasonic cleaning cost USD742; while conventional cleaning cost USD4428; ultrasonic cleaning cut 80% of cleaning cost.
- Reduced carbon smoke emissions for injector : ultrasonic cleaning reduction increase 57%, compare to conventional cleaning.
How to clean nozzle injector by ultrasonic system:
- Pre-solution: Power failure disassembly;
- Physical Disintegration Loss Prevention Program:
- Piezoelectric nozzle: placed in -18℃ freezer for 10min → Piezoelectric ceramics decoupled from the difference in thermal expansion coefficient of the valve body.
- Carbon Diagnostic Classification.
- Precision adjustment of cleaning equipment.
- Seven-step cleaning process.
