Description:3600W Ultrasound cleaning machine is a large ultrasonic washer. The ultrasonic machine is 3600w ultrasonic power and with 6000w heater power. The large ultrasound machine is with big power in order to ensure good cleaning, removing oil, dust and rust from the engine, dpf,carburetor, turbine blade, cnc part, car parts, machinery parts metal parts. The ultrasound cleaning machine is by hand welding tank, so the tank size can be made as per customer's project. T
Large ultrasound cleaning machine is with filtering system, so it filter the dirty particel and residue from water, bring less waste water, and making waste water meet environment protection requirement. Picture:
Technical data:
| Name |
ultrasound cleaning machine |
Item code |
BSB-IS72A |
| Capacity |
360 liters |
Tank material |
stainless steel304 |
| Ultrasonic power |
3600w |
Tank thickness |
sus304 at 2.0mm |
| Heater power |
6000w (9000w available) |
Transducer quantity |
72pcs |
| Frequency |
25kHz/28kHz/40kHz |
Transducer type |
60w/pc |
| Heater temperature |
Room temperature - 99℃ adjustable |
Basket |
sus304 basket |
| Timer |
1-99 hours adjustable |
Lid |
with lid |
| Frequency |
25kHz/28kHz/40kHz |
Function |
to clean and remove oil,dust,and rust |
| Tank size |
1000*600*600mm (tank customization available) |
Drainage |
Two drainages |
What parts use large ultrasound machine to clean?
- Vehicle Industry: Engine blocks, fuel injector,tire, car parts, dpf,
- Aerospace Industry: turbine blade, machinery parts
- Electronics manufacturing: electronics parts, pcb.
- Machinery industry: machinery parts,metal parts,diesel injector
- CNC industry : cnc parts
- Motorcycle industry: motorcycle parts,motorcycle engine
- Othe industry: metal parts.marine parts.
Why choosing ultrasound cleaning the engine?
- Cleaning situatuon : ultrasonic cleaning with deep cleaning, remove carbon deposits in gap ≤0.05mm,while contional only clean surface dirty .
- Dirty residue cleaning ration comparison: ultrasonic cleaning remove residue is ≥ 99.5% and oil cleaning up 98%，while high pressure washing only clean 60-75%;and chemical cleaning only 85-90%.
- Cleaning effect comparison: ultrasonic cleaning with completely cleaning, while high pressure cleaning has blind spot, can't ensure completetly cleaning.
- Cleaning time conparison: ultrasonic cleaning engine takes 30 minutes, while conventional takes 6.5 hours (need to disassemble engine 2hours ); So ultrasonic cleaning time.
- Cleaning cost comparison: each engine ,by ultrasonic cleaning cost about USD15 ; while by high pressure cost USD80 , ultrasonic cleaning cut down 80% of engine cleaning cost.
- Future maintenance comparison: by ultrasonic cleaning, part maintenace is only 0.9%, while by high pressure cleaning is 6.7%. Ultrasonic cleaning save repair cost and time for future.
- Waste water comparison: ultrasonic cleaning with watse is about 1.8 tons, while conventiona; cleaing waste water is 18 tons per months, waste ratio decrease 75%.
Advantages to clean injector by ultrasound machine cleaning :
1. Microporous Clogging Removal: by phisical cleaning,keep 40% microporous clog; while ultrasonic cleaning clean 100%.2.Carbon Stripping Strength: Incomplete dissolution by chemical immersion cleaning; by ultrasonic cleaning. 99% removal of gelatinous carbon layer.3. Cleaning efficiency: By hand cleaning takes 4 hours (including dismantle the injector); by ultrasonic cleaning takes 3 minutes, save 98% of cleaning time. 4. Key protection indicators: Physical cleaning with scratch rate 15%, by ultrasonic cleaning with zero scratch. Brief Cleaning case by ultrasonic cleaning injector:Vehicle Industry ---- Engine blocks parts cleaning
Pain point: The Residual rate of the crankshaft oil passages by manual washing is ≥12%
Ultrasonic cleaning solution:
28kHz(or 40kHz)+ alkaline detergent pH 10-12）
Cleaning data:
1.Contaminant removal rate: 99.3%
2. Quantity for each cleaning batch: 50pcs injectors / batch
3. Reduced energy costs decrease from usd0.15 to usd0.08/pc ,save usd0.07/pc.
