Cleaning effect:
1. Residue of raceway groove grinding paste: conventional cleaning 3.2mg/set, while ultrasonic cleaning 0.02mg/ set.
2. 0.05mm cage gap 100% removal of metal debris.
Advantages for ultrasonic washer with agitation:
1. Blind zone 100% cleaning:
1.1. Bearing ball contact cleaning rate:
regular ultrasonic cleaning clean 78%, while ultrasonic tank with agitaion clean 100%.
1.2. Bearing end face swirl zone debris:
Residual decrease to 99.3%.
2. Damage denfense:
2.1. Avoiding Cage deformation (Agitation damping <0.05G impact force, 40 times lower than manual scrubbing).
2.2. Ceramic bearings is with zero damaged. (constant torque flip control to avoid 90° right angle collisions).
3. Cleaning efficiency increase:
3.1. Cleaning time: regular ultrasonic cleaning 20 minutes, by agitation cleaning with ultrasonic cleaning takes 8 minutes.
3.2. Drying effect: By regular cleaning ,need second time to dry; by agitaion with ultrasonic system, drying when cleaning process finished.
3.3. By regular ultrasonic cleaning, production capacity is 420 sets per day, while agitation ultrasonnic system clean 1100 sets per day.
4. Longer life span for bearing:
4.1.Fatigue life increase:
- At a test loading at 23kN , the L10 life extended by 170,000 rpm** (agitation cleanliness up to SKF class A2).
4.2.Rust prevention time limit:
Reguloar rust prevention is 6 months, by agitaion ultrasonic cleaning system make the rust prevention is up to 2 years for vapor phase rust prevention and penetration (salt spray test >1000h).
Prohibit for cleaning :
1. Washing sealed bearings without removing the sealing cap .( if not removing sealing , the washing liquid will seep into the grease tank (viscosity decreases by 80%).
2. Overloading weight is >160kg/basket → will make the throwing motor overloaded and be damaged.
