Description:The ultrasonic washer 100L is a industrial ultrasonic cleaning machine. It is 1500w ultrasonic power and with 3000w heater power. The high power of the ultrasonic washer can ensure good cleaning oil removal the dust and oil from the metal, machinery, nozzle, injector, car parts, electronics parts, mother board etc parts.. The ultrasonic washer is by hand welding tank, is available for tank customization. The ultrasonic washer tank is by stainless steel304 for material, with thickness at2.0mm, ensuring tank is more durable . Picture:
Technical data:
| Name |
ultrasonic washer |
Item code |
BSB-IS30A |
| Capacity |
108 liters |
Tank material |
stainless steel304 |
| Ultrasonic power |
1500w |
Tank thickness |
sus304 at 2.0mm |
| Heater power |
3000w (4500w available) |
Transducer quantity |
30pcs |
| Frequency |
25kHz/28kHz/40kHz |
Transducer type |
60w/pc |
| Heater temperature |
Room temperature - 99℃ adjustable |
Basket |
sus304 basket |
| Timer |
1-99 hours adjustable |
Lid |
with lid |
| Frequency |
25kHz/28kHz/40kHz |
Function |
to clean and remove oil,dust,and rust |
| Tank size |
600*450*400mm (tank customization available) |
Drainage |
Two drainages |
Applications for ultrasonic washer:
The 100L ultrasonic washer is popular for cleaning variety of the items:
- car parts: diesel engine blocks, dpf, Transmission gear,cylinder oil pipe,new energy vehicle battery case
- Aerospace parts : Engine turbine blades,Spool valves for hydraulic, avionics Connectors
- Semiconductor : quartz boat rack,Silicon Cartridge,PVD Fixture
- Optic lens : aspherical lens matrix, Infrared Filter Substrate
- Machinery : gear , motor, metal parts, machinery parts,
- metal parts: metal, metalic, motorcycle parts,
- molding : Injection molding ,plastic mold.
- Other parts: generator,bearing, gear,nozzle, injector.
To use ultrasonic cleaner to clean nozzle injector, the ultrasonic cleaning nozzle can clean microporous clogging, is much better than conventional cleaning .
Nozzle injector ultrasonic cleaning VS Conventional cleaning:
- Ultra-micro pore cleaning: clean Ø0.1mm pore 100%, conventional clean pore at 68% and chemical cleaning is by 89%; ultrasonic cleaning with higher ratio cleaning effect.
- Carbon residue by ultrasonic cleaning ≤0.05，while high pressurec cleaning is 0.83;and chemical cleaning only 0.41 ; The ultrasonic clean increase 88% of carbon cleaning.
- Cleaning time comparison；ultrasonic cleaning 8 min., and conventional cleaning takes 40 min., by ultrasonic washer cut 80% of cleaning time.
- Cleaning cost comparison: clean 1000pcs, ultrasonic cleaning cost USD742; while conventional cleaning cost USD4428; ultrasonic cleaning cut 80% of cleaning cost.
- Reduced carbon smoke emissions for injector : ultrasonic cleaning reduction increase 57%, compare to conventional cleaning.
Ultrasonic cleaning nozzle injector process :
- Pre-solution: Power failure disassembly;
- Physical Disintegration Loss Prevention Program:
- Piezoelectric nozzle: placed in -18℃ freezer for 10min → Piezoelectric ceramics decoupled from the difference in thermal expansion coefficient of the valve body.
- Carbon Diagnostic Classification.
- Precision adjustment of cleaning equipment.
- Seven-step cleaning process.
