BestSonicBath/Engine Industrial Ultrasonic Cleaning Machine 500L With Filtration System

Name: BestSonicBath/Engine Industrial Ultrasonic Cleaning Machine 500L With Filtration System
Brand: MY SHOP
SKU: BSB-IS108B
Availability: InStock
Rating: 5 (1 reviews)

No.BSB-IS108B

Features:

5400w ultrasonic power, strong cleaning for oil,dust, and rust.
Tank size: 1200*900*500mm ( tank available for customization).
Heater power 18000w, better cleaning in winter.
With filtration system: storage tank+pump+filter core, filter big dirty residue or dirty piece kept in water, ensuring low waste water. The waste water cost decrease 75%.
Hand welding tank,double sides welding at four corners of the tank, ensure tank won't be broken and damage, avoide leaking of the tank in future.
108pcs ultrasonic transducers ,each at 60w/pc.
1-99 hours working timer adjustable.
Stainless steel 304 for tank, better cleaning effect and longer life for tank.
Stainless steel 304 at 2.0mm for tank, ensuring tank is more durable.
Stainless steel 304 basket supplied, better loading and moving the parts.
The ultrasonic cleaning machine with castor， easily move to the position you like.
Large tank ,perfect for bearing cylinder, engine blocks, carburetor,turbine blade cleaning .

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Description

Description:
The industrial ultrasonic cleaning machine is a large ultrasonic engine washing equipment. It has 5400w ultrasonic power and with 18000w heater power. The ultrasonic cleaning machine 500L is with filtering system The ultrasonic cleaning machine 500L popular for oil, dust and rust cleaning from the engine blocks,bearing, gear, dpf,carburetor, turbine blade, cnc part, car parts, machinery parts. The industrial ultrasonic cleaner 500L is by hand welding tank, so the tank size can be made as per customer's project.

Picture:

Technical data:

Name	ultrasonic cleaning machine	Item code	BSB-IS108B
Capacity	540 liters	Tank material	stainless steel304
Ultrasonic power	5400w	Tank thickness	sus304 at 2.0mm
Heater power	18000w	Transducer quantity	108pcs
Frequency	25kHz/28kHz/40kHz	Transducer type	60w/pc
Heater temperature	Room temperature - 99℃ adjustable	Basket	sus304 basket
Timer	1-99 hours adjustable	Filtration	additonal tank+pump+filter core
Frequency	25kHz/28kHz/40kHz	Function	to clean and remove oil,dust,and rust
Tank size	1200900500mm (different size available)	Drainage	Two drainages

What parts choose 500L ultrasonic cleaning machine to clean

Vehicle Industry: Engine blocks, dpf, fuel injector,tire, car parts, dpf,
Aerospace Industry: turbine blade, machinery parts
Electronics manufacturing: electronics parts, pcb.
Machinery industry: machinery parts,metal parts,diesel injector
CNC industry : cnc parts
Motorcycle industry: motorcycle parts,motorcycle engine
Machinery parts；Bearing, gear,motor parts.
Othe industry: metal parts.marine parts.

Advantages for ultrasonic cleaning car engine blocks:
There are many advanatges for ultrasonic cleaning engine blocks comparing conventional eg: high pressure/chemical cleaning:

1. Micro-level cleaning effect:
1.1.The Depth of carbon removal from combustion chamber, by ultrasonic deep cleaning takes 20 minutes, while chemical cleaning needs 12 hours for infiltration。
1.2. Piston ring catch deep cleaning : by ultrasonic cleaning, clean 100% with brushing only clean 85%.

2. Value increase:
2.1 Time using: by ultrasonic cleaning takes 1.2 working hoursing,while conventional cleaning takes 8.5 working hours.
2.2.Parts failire decrese: By ultrasonic parts failure 0.7%,whole conventional cleaning is 23%.
2.3.Installation return repairing ratio: Ultrasonic repair only <1% while conventional cleaning 18%.
2.4.Fuel consumption recovery rate: ultrasonic cleaning is with 99%, while conventional cleaning is <89%.

3. Material parts zero damaged:
Crankshaft journal roundness error <0.001mm (micrometer test).

4. Environmental protection double standard

4.1. The COD value of waste liquid is reduced to 120mg/L(much lower than the national standard of 500mg/L).
4.2. Annual reduction of hazardous waste liquids 38 tons (based on 500 units/year).

How to use ultrasonic machine to wash engine blocks？

1.Dismantling and Sorting：
1.1.Dismantling the ECU/sensors and other electronic control components.
1.2. Separate rubber/plastic seals.
1.3.Disassembled cylinder head/oil pan/piston ring.

2. Ultrasonic cleaning :
2.1.Neutral cleaning water (PH 7.2) + 40kHz.
2.2. Ultrasonic power density ≥15W/L.

3. Rinsing washing :
3.1 .swirl rinsing, Bi-directional rotating water flow (30rpm).
3.2. .Automatic spraying of deep holes in oil passages.

4. vacuum drying:
70°C hot air + -0.08MPa negative pressure.

5. Engine film protection:
With fully synthetic rust inhibitor solution for ultrasonic cleaning.

Notes to prohibit to use ultrasonic machine to wash engine:
1. Do not use acid/alkali cleaners, this solution wil cause lead-tin layer of crankshaft shingles to dissolve.
2. Do not use overall cleaning, because the blind oil passages is with storage of fluids leading to cylinder blowout.
3. Do not use ultrasonic to clean cylinder barrel lapping grain, because cativation will make widens clearances by 3%.

Key protective notes:
① Cast Aluminum Parts cleaning must be ≤10 minutes (anti-crystalline corrosion) .
② The Turbine blades should use Titanium Basket to fix (in case palling) .
③ When drying, the dryer tank with oxygen content <8%(incase the anti- crankcase flash explosion).

Notes for better cleaning solution:
1. Ultrasonic power density: cast iron ≥18W/, aluminum alloy ≤15W/L
2. Ultrasonic frequency option: surface sludge choose 28kHz, deep hole carbon choose 40kHz.
3. Filtration accuracy: two-stage filter (coarse filter 100μm + fine filter 10μm).

BestSonicBath/Engine Industrial Ultrasonic Cleaning Machine 500L With Filtration System

Description

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